Basic Info.
Model NO.
water-gas atomization
Type
Atomization Powder Production
Certification
ISO
Transport Package
Package for Exporting
Specification
customized
Trademark
Skyline
Origin
China
HS Code
85142000
Production Capacity
50 Sets/Year
Product Description
Gas-Water Combined Atomization Powder Production System
Technical principle:
This system combines the advantages of both gas atomization and water atomization, the molten metal is gas atomized preliminary, then immediately water atomized again in a short time, obtaining micro-sized powder with morphology of spheroid.
Overview:
The system mainly comprised of melting furnace, insulation tundish, high pressure water pump, water supplying unit, high-pressure gas supplying unit, controlling system, water-gas coupling atomizer, atomization tower, powder-water filtration unit, electrical controlling unit, etc.
Molten metal is poured into insulation tundish by crucible titling in melting furnace, then flow to gas-water coupling atomizer.
The molten metal stream is impinged by gas jet and become fine droplets, then immediately impinged again by water jet, obtaining even more fine droplets that solidified and deposited in bottom of atomization tower, further process of dehydration&drying and deoxidation shall be performed to get micro-sized spherical powder.
Production process:
Raw material→Smelting→Atomization→Powder→Dehydration (Moisture:5%-15%)→Drying→Reduction→Crushing→Screening→Batching→Prodcut
Superiorities and features
Fixed-point pouring mechanism to ensure accurate pouring of molten metal
Water level in atomization tower displayed on monitoring screen
The whole system adopts distributed control system, video surveillance on key position, friendly human-machine operation interface.
Be capable of producing spherical powder with average size less than 10µm. Morphology, size and size distribution of final powder can be changed by adjusting atomization craft and parameters.
Hunan Skyline Smart Material &Technology Co., Ltd.
The company was established in 1995 with name of "Hunan Juta Technologies Co., Ltd." Under expansion of scale and reform of shareholding system, it was renamed in 2018 as "Hunan Skyline Smart Material & Technology Co., Ltd." with 92 employees currently, including 34 technical and R&D personnel,58 production and management personnel.
SKYLINE proudly developed the first inert gas atomization(1995) and plasma atomization(2016) powder production equipment of China!
SKYLINE rank first of maket share in domestic of China!
SKYLINE has applied 84 patents in China, including 16 patents for plasma atomization powder production equipment!
SKYLINE products have been exported to many countries around the world in the past years!
SKYLINE has passed the ISO9001:2015 quality management system certification!
The main products range include:
1. Metal/alloy Powder production equipment.
2. Powder material modification treatment equipment.
3. Sintering equipment for powder molded products.
4. Heat treatment equipment.