Basic Info.
Product Description
Physical Vapor Deposition Vacuum PVD Ion Plating Machine
Physical Vapor Deposition (PVD) is characterized by the creation of a metal vapor that can be reacted with different gases to form a thin film coating. The most common PVD methods used today are arc deposition and sputtering. Both processes are carried out under high vacuum conditions within a coating chamber.
This technology allows us to apply biocompatible, wear protective, anti-allergic coatings for a variety of medical devices including orthopedic implants and surgical instruments.
Applications:
Door and Window Hardware
Glass Bottles
Plumbing Fixtures
Watch Parts
Whirlpool Tub Hardware
Automotive Decorative Ornamentation
Entry Security Systems
Marine
Medical Instruments
Jewelry
Ceramic Tiles
Mosaics
Features:
Wear Resistance
Corrosion Resistance
Extremely Hard Surface Structure
Long Wear Capability
Tarnish Resistant
UV Stable
| About Cathodic Arc Evaporation |
Physical Vapor Deposition, PVD is a process to produce a metal vapor that can be deposited on electrically conductive materials as a thin highly adhered pure metal or alloy coating. The process is carried out in a vacuum chamber at high vacuum (10-6torr) using a cathodic arc source. Single or multi-layer coatings can be applied during the same process cycle. Additionally the metal vapor can be reacted with various gases to deposit Oxides, Nitrides, Carbides or Carbonitrides.
| Technical Spcifications |
| Model Number | ARC-1000 | ARC-1200 | ARC-1400 | ARC-1800 | ARC-2000 |
| Dimension of vacuum chamber(diameter*height) | 1000*1100 | 1200*1400 | 1400*1600 | 1800*2000 | 2000*2200 |
| Material of vacuum chamber | SUS304 or SUS316L with cooling jacket | ||||
| Quantity of arc sources | 8-12 sets | 10-14 sets | 12-16 sets | 14-24 sets | 18-36 sets |
| Pumping system | molecular pump or diffusion pump+mechanical pump | molecular pump or diffusion pump+mechanical pumps, booster pump | |||
| Pumping Time | From atmosphere to 5.0*10-2Pa less than 8 minutes | ||||
| Bias Power Supply | 20kW | 30kW | 40kW | 60kW | 60kW |
| Gas distribution System with Mass Flow Controllers | ≥2 sets | ||||
| Vacuum Limit | 5.0*10-4 Pa | ||||
| Working temperature | 100-250 centigrades | ||||
| Working mode | Automatic or Manual mode, by 10.4 inches PLC touches screen | ||||
| Total Power | 70-180kW | 70-180kW | 70-180kW | 120-300kW | 120-300kW |
| Footprint | 3*3 meters | 3*3 meters | 3*4 meters | 4*5 meters | 4*5 meters |
| These units you can custom made | 1. Size of vacuum chamber 2. Quantity of arc sources 3. Configurations of pumps 4. Gas distribution system | ||||
PROFESSIONAL MANUFACTURER OF PVD COATING MACHINES
HONDSON VAC is established in July 2008 , owns more than 2000 square meters factory. All machines passed the European Union CE authentication and are certified to ISO 9001. Products are sold to Australia, Europe, South east Asia, Africa etc, more than 30 countries and areas, and supply customize made PVD vacuum coating machines.
1 year warranty for machine. English technical to door service.
English manual for machine using and maintenance.
We offer free training in our factory, welcome to visit and learn more about our machines. We can also send engineers for installation and training in your factory.
Free accessories: Software ,manual, USB control.
We guarantee the quality of the main parts within 12 months. If the main parts go wrong without mis-operation within one year, we will freely provide them or maintain them for you. After one year, if you need to change parts, we will kindly provide you with the best price or maintain it in your site. Whenever you have technical question in using it, we will freely do our best to support you.
Company Honor
1. Outside package: Standard marine export polywood case.
2. Inner package: Stretchy film and plastic film for humidity.
3. Wooden box at the bottom of a solid iron socket for easy handling
4. We can package according to your requests.
After the customer tested the machine and make sure the machine is no problem, we will take the machine apart. The solid packing can make sure you will receive a machine without any destroy.
| Questions | Answers |
| • What is the production capacity per day? | The PVD coating machine is customized. We can design the machine according to your requirments. |
| • What is the cost of raw material? | This is variable according to your application. |
| • What is the cost of raw material per pc? | The coatings made by PVD process is very thin. For ordineray coatings, the cost of material is little. |
| • What is the detailed process steps? | For Plastic: Plastic Injection----->Base Lacquer----->Dry in the Oven-----> Vacuum Metallizing----->Topcoat----->Coloring(Depends on your needs)----->Packing & Finished Process
For Metal(Glass, Ceramic): Ultrasonic Washing with Pure Water----->Dry in the Oven----->Vacuum PVD Coating----->Packing & Finished Process |
| • What are the other things we need to install apart from this machine? | When you choose different machine, you will need: For Vacuum Metallizing Machine: Air Compressor, Chiller, (UV) Painting & Coloring Line
For Magnetron Sputtering Machine:Air Compressor, Chiller, (UV) Painting Line, High Purity Gases For Arc Ion Plating/Deposition Machine:Air Compressor, Chiller, Ultrasonic Washer, Pure Water Machine, High Purity Gases You could also need the transformer(from 380V 50Hz to your local voltage.) |
| • How much area it requires? | It depends on the machine you need. It is different for horizontal and vertical machines. |
| • Who will install the machine? | We will send our specialists to your worksite to provide all technical assistances for the PVD machine. |
| • What is the nearest airport city in which the company is located? | Changsha Huanghua Airport |
| • How far the factory is from Guangzhou? | By fast train only 2.5 hours from Guangzhou South railway station. |
FOR MORE APPLICATIONS, PLEASE TALK TO US!